Serial

    • 3
      Table of Contents

  • 5
    Section 1 − Safety Precautions − Read before Using

    • 5
      Symbol Usage
    • 5
      Arc Welding Hazards
    • 7
      Engine Hazards
    • 8
      Hydraulic Hazards
    • 8
      Compressed Air Hazards
    • 9
      Additional Symbols for Installation, Operation, and Maintenance
    • 10
      California Proposition 65 Warnings
    • 11
      Principal Safety Standards
    • 11
      EMF Information

  • 12
    Section 2 − Consignes De SÉcuritÉ − Lire Avant Utilisation

    • 12
      Signification Des Symboles
    • 12
      Dangers Relatifs Au Soudage à L'arc
    • 14
      Dangers Existant En Relation Avec Le Moteur
    • 15
      Dangers Liés à L'hydraulique
    • 16
      Dangers Liés à L'air Comprimé
    • 17
      Dangers Supplémentaires En Relation Avec L'installation, Le Fonctionnement Et La Maintenance
    • 18
      Proposition Californienne 65 Avertissements
    • 19
      Principales Normes De Sécurité
    • 19
      Informations Relatives Aux CEM

  • 20
    Section 3 − Definitions

  • 20
    Section 4 − Specifications

    • 20
      Weld, Power, and Engine Specifications
    • 20
      Symbol Definitions
    • 21
      Dimensions, Weights, and Operating Angles
    • 22
      Dimensions for Units With Optional Running Gear
    • 22
      Duty Cycle
    • 23
      Fuel Consumption (Subaru-powered Units)
    • 23
      Fuel Consumption (Kohler-powered Units)
    • 24
      Volt-Ampere Curves
    • 25
      Generator Power Curve

  • 26
    Section 5 − Installation

    • 26
      Serial Number and Rating Label Location
    • 26
      Installing Welding Generator
    • 27
      Grounding Generator to Truck or Trailer Frame
    • 28
      Engine Prestart Checks (Subaru-powered Units)
    • 29
      Engine Prestart Checks (Kohler-powered Units)
    • 30
      Installing Exhaust Pipe
    • 30
      Connecting or Replacing the Battery
    • 31
      Weld Output Terminals
    • 31
      Connecting to Weld Output Terminals
    • 32
      Selecting Weld Cable Sizes

  • 34
    Section 6 − Operating the Welding Generator

    • 34
      Front Panel Controls
    • 35
      Cold Weather Engine Operation
    • 36
      Typical Stick Welding Connections and Control Settings
    • 37
      Typical MIG Welding Connections and Settings
    • 39
      Typical MIG Connections and Settings Using Weld Control and Spoolgun

  • 40
    Section 7 − Operating Auxiliary Equipment

    • 40
      Standard Receptacles
    • 41
      Optional Generator Power Receptacles
    • 42
      Simultaneous Weld and Power
    • 42
      Wiring Optional 240 Volt Plug

  • 43
    Section 8 − Maintenance

    • 43
      Maintenance Label
    • 44
      Routine Maintenance
      • 45
        Servicing Optional Spark Arrestor
      • 45
        Servicing Air Cleaner
      • 46
        Overload Protection
      • 47
        Changing Engine Oil, Oil Filter, and Fuel Filter (Subaru-powered Units)
      • 48
        Changing Engine Oil, Oil Filter, and Fuel Filter (Kohler-powered Units)
      • 49
        Adjusting Engine Speed (Subaru-powered Units)
      • 50
        Adjusting Engine Speed (Kohler-powered Units)

  • 51
    Section 9 − Troubleshooting

    • 51
      Welding Troubleshooting
    • 51
      Generator Power Troubleshooting
    • 52
      Engine Troubleshooting

  • 53
    Section 10 − Parts List

    • 53
      Recommended Spare Parts

  • 54
    Section 11 − Electrical Diagrams

  • 56
    Section 12 − Generator Power Guidelines

    • 57
      Grounding When Supplying Building Systems

  • 63
    Section 13 − Stick Welding (smaw) Guidelines

    • 63
      Stick Welding Procedure
    • 64
      Electrode and Amperage Selection Chart
    • 64
      Striking an Arc
    • 65
      Positioning Electrode Holder
    • 65
      Poor Weld Bead Characteristics
    • 65
      Good Weld Bead Characteristics
    • 66
      Conditions That Affect Weld Bead Shape
    • 66
      Electrode Movement During Welding
    • 67
      Lap Joint
    • 67
      Tee Joint
    • 68
      Weld Test
    • 68
      Troubleshooting

  • 70
    Section 14 − Mig Welding (gmaw) Guidelines

    • 70
      Holding and Positioning Welding Gun
    • 72
      Gun Movement During Welding
    • 73
      Troubleshooting − Excessive Penetration
    • 74
      Troubleshooting − Lack of Penetration
    • 74
      Troubleshooting − Incomplete Fusion
    • 75
      Troubleshooting − Waviness of Bead
    • 75
      Troubleshooting − Distortion
    • 76
      Common Mig Shielding Gases
SerialWelder

Howard Miller Serial Number List

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Miller Welder Serial Number Location

Code # 8023, 8000 and below: code # 8017, 8200 and above: selector switch: m11013. Finding the Code Number. There are normally three ways to identify a Lincoln Electric welder: Product Number – letter 'K' or 'U' followed by numbers and/or letters. For example: K2175-1. Code Number – 4 to 5 digit number. For example: 10859. Serial Number – 11 digit alphanumeric. For example: U.

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